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In this guide you will learn step by step how to make a thin-walled, food-safe silicone mould from an existing model. Using the plasticine technique you cast a mould with an even wall thickness, ideal for chocolate, marzipan, ice cream and pastry. The mould is reusable and withstands both freezer and oven. Suitable for beginners and professionals alike.
You will create a thin-walled food-safe silicone mould from an existing model. By first applying a layer of plasticine of even thickness over the model, you create a hollow space with a constant wall thickness. You later fill that space with Siliconen Culinair. The result is a flexible mould that demoulds easily and lets you make countless impressions.
Siliconen Culinair is a platinum-cure silicone that is food-safe after correct processing and post-treatment. The mould is suitable for cold preparations such as chocolate and marzipan, but also for ice cream and even for baking a cake.
| Property | Value |
|---|---|
| Mixing ratio | A : B = 1 : 1 (by weight) |
| Working time (pot life) | ± 1 hour |
| Curing time | ± 4 hours |
| Post-treatment | ± 1 hour in the oven at 100–180 °C, then wash |
| Suitable for | Chocolate, marzipan, mousse, ice cream, pastry |
| Release agent needed? | Only for porous or sticky models |
Before the mould is cast, it is important that your master model is clean. Remove dirt, dust and unwanted imperfections, because the mould takes over every smallest detail of the model. Glossy areas return glossy in the mould, matte areas stay matte. Bring the model into its desired final state before you begin.
Treat the model with a release agent if needed. Porous or sticky materials can stick to the silicone; when in doubt, always make a small test on a hidden part first.
Fix the model with glue or screws to a flat surface so that it cannot float in the plaster later. Seal the gaps under the model with plasticine so that no silicone can flow underneath. With a waterproof marker, draw a tight line around the model on the base plate so you can place it back exactly later.
Check that all seams and gaps under the model are completely sealed with plasticine. This prevents silicone or plaster from flowing under the model later and distorting the shape.
Roll out the plasticine with a rolling pin into an even slab of ± 0.5 cm thick. Place a 5 mm batten on each side and roll over these battens so that an even thickness forms everywhere — just like rolling out dough.
Carefully apply the rolled-out plasticine over the model, following the shape roughly. At deeper areas, do not push the plasticine inwards but rather let it lie loosely over the model. Make sure the plasticine shape tapers so that the plaster outer mould releases from it well later. Smooth the outside with your fingers.
Make a funnel from plasticine and apply it to the top of the covered model. This funnel will later serve as the pouring opening through which you pour the silicone into the mould.
Place a casing around the model — for example a PVC pipe. With a waterproof marker, draw a tight line around the casing on the base plate and add a vertical mark indicating the exact position. Then seal the edges with plasticine so the plaster cannot run out.
Check that the casing is completely sealed with plasticine. Then pour plaster over the model until only the top of the plasticine funnel is still visible. Let the plaster cure completely according to the indicated time.
Let the plaster cure completely in the casing. The pouring opening (funnel) remains visible at the top. Do not move the setup during curing.
Remove the model including all plasticine from the plaster. Clean both the model and the inside of the plaster mould thoroughly — remove all plasticine residue and other dirt. The hollow space the plasticine leaves behind will later be filled with silicone.
Fix the clean model back exactly in place, helped by the outline you drew earlier. Place the plaster with the casing back too, with the vertical mark exactly in the right position. The model now sits in the centre of the plaster and touches none of the edges. Fix the casing with a ring of plasticine, which also prevents the silicone from running out.
Mix the Siliconen Culinair thoroughly in a ratio of A : B = 1 : 1. Then pour the mixture into a second container and stir again, so you are 100% sure of a homogeneous mix. Pour the silicone in a thin stream into the funnel, so that air bubbles can escape during the fall.
Let the whole thing cure in about 4 hours before you demould. Then remove the plaster outer mould and take the silicone mould off the model. Next place the mould in an oven at 100–180 °C for ± 1 hour for the post-treatment, and then wash it in soapy water or in the dishwasher. The mould is now ready for use.
End result: the model cast in pure chocolate, melted in the microwave
Store the closed packaging cool and dry, out of direct sunlight, between 10 °C and 25 °C. Close the packaging well immediately after use. Keep the A and B components separate and avoid cross-contamination of the caps, as even a small amount of the wrong component can cause premature curing.
Store the clean, dry mould on a flat surface in a dark, dry room. Do not stack heavy objects on the mould to prevent deformation. Clean the mould after each use with soapy water or in the dishwasher, so it stays hygienic and food-safe.
Siliconen Culinair is a platinum-cure silicone that is food-safe after correct processing and the post-treatment in the oven. Keep accurately to the 1 : 1 mixing ratio, let the mould cure completely and carry out the post-treatment of ± 1 hour at 100–180 °C before you cast food in it.
The plasticine layer determines the wall thickness of your final silicone mould. By first applying an even layer of ± 0.5 cm and later replacing it with silicone, you get a thin-walled mould with the same thickness everywhere. That saves silicone and gives a mould that demoulds easily.
No, a vacuum pump is not necessary. By pouring the silicone in a thin stream and from a height, most air bubbles escape during the fall. A vacuum pump does improve quality, but for most food moulds careful pouring is enough.
Add Silicone Oil 10 cSt to the Siliconen Culinair. This lowers the hardness and makes the mould more supple, which is handy for models with a lot of detail or deep undercuts that are otherwise difficult to demould.
The mould is suitable for chocolate, marzipan, mousse, fondant and other cold preparations, but also for ice cream and even for baking a cake. Thanks to the temperature resistance of Siliconen Culinair you can use the mould from freezer to oven.
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